Tailored Solutions for Complex Projects: Leveraging Custom Pipe Supports

When it comes to complex pipeline projects, standard support solutions often fall short. Anchorage excels in providing tailored pipe support solutions that address specific project needs with precision and expertise. With a rich manufacturing heritage and years of experience in the pipeline sector, Anchorage is your trusted fabrication partner for top-tier pipe support systems in the Asia-Pacific region.

Understanding Complex Projects

Complex projects in the pipeline sector come with unique challenges. These might include intricate structural demands, harsh environmental conditions and stringent regulatory requirements. Such projects need more than off-the-shelf solutions; they require custom pipe supports designed to meet specific demands.

The Need for Tailored Solutions

Standard pipe supports can’t always handle the complexities of advanced projects. Custom solutions are crucial for ensuring reliability and durability. Tailored pipe supports address the specific conditions and requirements of each project, offering a level of precision and performance that standard supports are not designed for.

Anchorage’s Approach to Custom Pipe Supports

At Anchorage, we start with a thorough consultation to understand the unique needs of your project. Then, using advanced technology and innovative design skills, we create custom supports that meet your exact specifications. Our manufacturing process ensures the highest quality and durability, backed by our extensive experience and commitment to excellence.

Benefits of Choosing Anchorage

Reliability and Durability

Our custom pipe supports are built to last, providing reliable performance under the toughest conditions.

Cost-Effectiveness

Investing in custom solutions can lead to significant cost savings over time, thanks to their durability and the reduced need for maintenance and replacements.

Comprehensive Assistance

We don’t just sell the products to you! From initial consultation right through to installation, Anchorage provides strong customer support, ensuring a smooth project lifecycle.

At Anchorage, our process is built on a foundation of collaboration and expertise. Starting with our Specification Consultant, who lays the groundwork, the project then moves through Business Development, where strategic planning takes shape. Our Technical Director ensures technical precision before it is refined by our Senior Design Manager, who aligns every detail with your vision. Finally, our Project Manager brings it all together, ensuring a seamless execution that delivers exceptional results. Each stage is carefully managed to provide you with a tailored solution that meets your needs.

Case Study: Real-World Application

Anchorage developed custom pipe supports that not only met the project’s specific needs but also enhanced overall performance, proving the effectiveness of our tailored solutions.

Case Study: Mount Holland Lithium Project

Project Overview

The Mount Holland Lithium Project is a significant venture aimed at extracting lithium, a critical component in battery production. To facilitate this project, we developed a specialised solution for an inclined pipeline where standard products would be a risk to pipeline integrity. Protection against galvanic corrosion to the pipeline was also critical.

Challenge

The project required a stainless steel DN150 pipe to be supported, at a 1-degree incline relative to supporting structural steel, while allowing axial pipe movement parallel to the TOS (Top of Steel). Traditional designs did not account for this slope, and with a focus on pipeline integrity and minimising stress in the pipe system, a different approach was needed.

Solution

To address the project requirements, we engineered a custom pipe shoe using carbon steel ASTM A36, galvanised to ASTM A153 for enhanced corrosion resistance. A neoprene isolator was factory-bonded to the inside of the clamps to prevent galvanic corrosion between the pipe and the pipe shoe, ensuring long-term durability.

Key modifications included:

• Incline Adjustment: The otherwise standard pipe shoe was specifically modified to accommodate the 1-degree incline, allowing for excellent fit-up with the rest of the system and proper, controlled support.
• Base of Pipe (BOP) Dimension: We designed the BOP dimension to be 100mm at the centre of the pipe shoe, ensuring a secure fit and optimal performance for the inclined setup.

Results

The modified pipe shoe successfully met the project’s requirements, providing a reliable and durable solution for the inclined pipeline. Whilst a 1 degree incline may seem almost irrelevant, this ensured the piping system was properly supported, and the pipe and related components were not subjected to any excessive loads. The neoprene isolator effectively mitigated the risk of galvanic corrosion, contributing to the longevity of the installation.

Conclusion

Our tailored solution for the Mount Holland Lithium Project showcases our ability to adapt designs to meet specific project challenges. By focusing on innovation and quality materials, we ensured that the inclined DN150 pipeline operates efficiently while maintaining its structural integrity. This project exemplifies our commitment to delivering customised solutions that support the evolving needs of the mining and resources sector.